Appendix 9-6 |
January 29, 2016 |
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Recommended Repairs for Cracking in PCC Pavements |
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Defect |
Orientation |
Location |
Description |
Dowelled/Undowelled Transverse Joints |
Recommended Repair |
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Plastic Shrinkage |
Any |
Anywhere |
Partial-depth and more than 0.007 in. wide |
Either |
Do nothing |
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Uncontrolled Crack |
Transverse |
Mid-Panel |
Full-Depth |
Undowelled |
Saw/route and seal crack |
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Dowelled |
Full-Depth Repair or LTRa |
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Uncontrolled Crack |
Transverse |
Crosses or ends at transverse joint |
Full-Depth |
Undowelled |
Saw & seal crack; Epoxy sawed joint if uncracked |
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Dowelled |
Full-Depth Repair or If crack jumps from sawcut to edge of slab within 3 feet of edge of slab, stop sawcut, saw & seal crack |
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Uncontrolled Crack |
Transverse |
Parallel to & within 5 ft. of joint |
Full-Depth |
Undowelled |
Saw and seal crack Seal joint |
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Dowelled |
Full-Depth repair to replace crack and joint |
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Spalled sawcut or uncontrolled crack |
Transverse |
Anywhere |
Spalling; more than 3.0 in.wide |
Either |
Partial-Depth Repair |
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Uncontrolled Crack |
Longitudinal |
Relatively parallel to & within 1 ft. of joint; May cross or end at longitudinal joint |
Full-Depth |
Either |
Saw/route & seal the crack or cross-stitch the crack Epoxy sawed joint if uncracked |
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Uncontrolled Crack |
Longitudinal |
Relatively parallel to & within wheel path; 1 - 5 ft. from joint |
Full-Depth, hairline, or spalled |
Either |
Remove and replace panel or cross-stitch crack |
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Uncontrolled Crack |
Longitudinal |
Relatively parallel to & further than 5 ft. from a longitudinal joint or edge |
Full-Depth |
Either |
Cross-stitch crack |
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Spalled sawcut or uncontrolled crack |
Longitudinal |
Anywhere |
Spalled |
Either |
Partial-Depth Repair |
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Uncontrolled Crack |
Diagonal |
Anywhere |
Full-Depth |
Either |
Full-Depth Repair |
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Uncontrolled Crack |
Multiple per panel |
Anywhere |
Two or more full depth cracks dividing panel into 3 or more pieces |
Either |
Remove and replace panel |
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Full-Depth repair per Specification 2529 Partial-Depth repair per Specification 2530 Cross-stitch repair per Construction Manual 9.27 Repairs should be made without use of Calcium Chloride unless early opening to traffic is necessary. |
a |
LTR = load-transfer restoration (if faulted less than 1/2"); 3 dowel bars per wheel path grouted into slots sawed across the crack. Slots must be parallel to each other and the longitudinal joint. Backfill with non-shrink, cement-based grout. Diamond grind if faulting is severe. |
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